How To Wear A Welding Cap: Tips To Rock The Coolest Head Gear

The welding cap is one of those headgear items that can either make you look cool or an absolute fool. It’s also a great accessory to have in your toolbox; that way, you’ll always have a head-cover on hand whether you’re looking for the perfect item to rock at your next job interview or just want something fresh to wear while out with your friends, these tips will show you how to rock the coolest welding cap around.

What’s The Difference Between An Industrial And A Welding Cap?

Industrial caps are typically made of heavier material with a thicker brim. They are primarily worn by people in the construction and manufacturing industries. The welding cap is typically made of thinner fabric and has a smaller brim, making it more suitable for welding or grinding. Both styles work really well as headgear, but they have different purposes.

If you want to wear an industrial cap while you’re welding, be sure to check out the material and thickness of your cap before wearing it around your eyes. You don’t want to end up squinting all day! If you’re planning on wearing an industrial cap at work, make sure you get the right size for your head; this will ensure that it fits comfortably and doesn’t droop over your eyes when you wear it for long periods of time.

How To Wear A Welding Cap: 5 Tips

1. Choose The Right Size For Your Head:

The cap should be sized according to your head size, not the size of the cap. If you have a small head, don’t pick up a medium-sized welding cap; they’ll fit like a cinch. It’s better to go with something that’s too big than too small. When you’re looking for a welding cap, avoid those with an elastic band around the back of the head; this style tends to pull on your hair and leave you without any hair cover at all! Instead, look for one that has a tight-fitting band around the back of your head and doesn’t have any elastic around the crown. This will keep your hair from being pulled out by the band and won’t leave you bald when you take it off at night!

2. Cut Out The Brim:

Cutting out the brim will make your welding cap look more professional by minimizing its bulkiness. You can do this by folding the brim into a small point before cutting it out. You can also cut off the top of the brim if you want to soften its look.

3. Cut Out The Middle Of The Cap:

Cutting out the middle of the welding cap will leave you with a much more professional-looking piece of headgear. This will give your welding cap an even more professional look, and it will make your hair stand up in an attractive way without looking like a helmet!

4. Add A Logo Or Other Design:

Adding a logo or other design to your welding cap is a great way to personalize it and show your individuality. It’s also a great way to make sure that no two caps are exactly alike! If you’re going for something simple, try adding just one word or short phrase to both sides of the cap; this is also a great way to keep things uniform between all of your workers on-site! If you’re looking for something more elaborate, try adding a logo or other design on the back of the cap instead. You can even add your employer’s name to the back of your cap!

5. Wear It At Work:

Now that you have your welding cap all ready to go, it’s time to put it on and take it to work! Consider wearing it at night for a change; this will give you an opportunity to wear it for very long periods of time without damaging your hair! If you have a lot of hair, going for a short hairstyle will help keep the heat from damaging your hair and scalp. Also, try a hat with ear flaps that can be pulled over your ears when you’re wearing the welding cap; this will help keep hot air out of your ears while still allowing you to hear what’s going on around you.

That’s all there is to it when it comes to putting together some great-looking welding caps! I hope these tips were helpful when trying out some new styles for yourself!

How To Keep Your Welding Cap Looking New

1. Wash It Every Day:

Washing your welding cap every day will keep it looking new for a long time to come! If you don’t do this, then your welding cap will start to show signs of wear and tear, and it’ll lose its’ original look. The same goes for when you wash your hair; washing your hair with a very mild shampoo once or twice a week should be enough to keep it looking nice between washes.

2. Trim Your Hair:

Trimming your hair every day is a great way to keep the welding cap from becoming too bulky or tall. If you want to keep the welding cap from being too bulky, try trimming just the bangs of your hair; this way, they won’t get in the way when you’re wearing the welding cap! If you want to make sure that the welding cap looks nice on top of everything else, then try trimming just below where the top of the weld goes; this will make sure that the welding cap won’t get in the way of your face when you’re wearing it.

3. Keep It Clean:

Keeping your welding cap clean is super important! Make sure that you wash your welding cap before every work shift and after every work shift; this will help keep the welding cap looking nice for a long time to come. If you don’t want to wash your welding cap, then try using a mild shampoo once or twice a week to keep it looking new between washes.

4. Use Hair Products:

Using hair products can help keep your hair from getting damaged by the heat of the welding process! Try putting some extra hair gel on your hands when you’re working with hot metal; this will help keep your hands from burning by keeping them cool! This is also great because it will make it easier for you to grip the hot metal when you’re working with it, which will also help prevent burns and other injuries along those lines too!

5. Wear a Welding Cap:

If you want to keep your welding cap looking good, then make sure that you wear a welding cap when you’re working! If you don’t wear a welding cap, then the heat from the metal will start to burn your scalp, and it’ll start to hurt pretty quickly! Keep in mind that it’s not only the heat from the metal that can burn your scalp; it’s also the fumes from all of the burning metal that can also burn your scalp. So make sure that you wear a welding cap whenever you’re working!

6. Clean It Regularly:

Lastly, cleaning your welding cap regularly is super important! If you don’t clean your welding cap regularly, then those stains and dirt will start to build upon it over time, and they’ll make it look really gross! Cleaning your welding cap regularly will help keep it looking new for a long time to come.

What To Wear With A Welding Cap?

When you’re going out to a barbecue, it’s always nice to have some cool welding gear to wear with your welding cap! Here are some of the best welding gear options that you can wear with your cap.


Wearing sunglasses while you’re welding is a great way to protect your eyes from the heat of the metal. It’s also a great way to hide your eyes when you don’t want others to see your face while you’re working! If you’d like, you can also wear sunglasses over your welding cap too. Just make sure that they aren’t too big or too small; otherwise, they might mess up the look of your cap and make it look like something is wrong with it!


If it’s noisy in where ever you’re at when you’re working, then earplugs are a must! You should always wear earplugs when you’re working on loud jobs because there will be a lot of loud noises coming from all directions. If you’re wearing a welding cap, then it’s probably best to wear earplugs with it too. Just make sure that they fit well and that they don’t look too weird on you!

Safety Glasses:

Safety glasses are great to wear when you’re welding because they protect your eyes from the sparks and particles that come out of the metal when you’re working. They also protect your eyes from any debris that might fall from the ceiling onto your face or head. Safety glasses are also great to wear when you’re doing a lot of cutting, grinding, or drilling because those things can mess up your vision pretty quickly!


You should always wear a jacket with a welding cap because jackets help keep you warm and protected from the elements while you work! If it’s cold outside where ever you are, then wearing a jacket is a must! Also, if it’s raining or snowing where ever you’re at, then wearing a jacket is a must too because it will keep you warm and protected from the elements!


Gloves are another great way to protect your hands while you’re welding. They help protect your hands from getting burned or burnt by the heat of the metal. They also protect your hands from any debris that might fall on them while you’re working on something like cutting, grinding, or drilling. If you want to wear gloves with your welding cap, then make sure that they fit well and are made out of leather or some type of fabric that will help keep your hands warm and dry!


Wearing a welding cap doesn’t mean you’re a mechanic by trade. In fact, if you have an eye for style, it’s a unique accessory that can take your look from regular to high-tech. Here are some tips on what to wear with a welding cap.

Damian Collette
Damian Collette
Damian Collette is a welding expert blogger who has been writing about welding for over 3 years. He has written about every type of welding imaginable and has even written about how to weld aluminum. He is also an experienced welder, having worked on several projects in his past.