Best Low-Temperature Aluminum Brazing Rods For Your Job

‍Whether you’re making small repairs, brazing a new piece of metal, or building something from scratch with a little bit of welding and brazing here and there, you’ll need the right tools for your job. One of the most important items you’ll need is your brazing rod. When it comes to brazing aluminum, it’s not just any old rod that will do. You see, each type of brazing job calls for different kinds of rods. That being said, before you get started on any project involving aluminum, it’s best to know what kind of brazing rods are best for your job. If you’re ready to get started with these tips and tricks on finding the perfect low-temperature aluminum brazing rod for whatever project you may have ahead of you, keep reading!

Here Are The Top 3 Products To Check At A Glance If You Are In A Hurry

product
Hobart 770206 Brazing Rod, 1/8-Inch by 18-Inch, Quantity-7, Aluminum
K-T Industries Aluminum Brazing Rod & Brush Set, 15-Piece
Bernzomatic PC3 Copper-Phosphorous Brazing/Welding Rods, 3-Piece
Hobart 770206 Brazing Rod, 1/8-Inch by 18-Inch, Quantity-7, Aluminum
K-T Industries Aluminum Brazing Rod & Brush Set, 15-Piece
Bernzomatic PC3 Copper-Phosphorous Brazing/Welding Rods, 3-Piece
product
Hobart 770206 Brazing Rod, 1/8-Inch by 18-Inch, Quantity-7, Aluminum
Hobart 770206 Brazing Rod, 1/8-Inch by 18-Inch, Quantity-7, Aluminum
product
K-T Industries Aluminum Brazing Rod & Brush Set, 15-Piece
K-T Industries Aluminum Brazing Rod & Brush Set, 15-Piece
product
Bernzomatic PC3 Copper-Phosphorous Brazing/Welding Rods, 3-Piece
Bernzomatic PC3 Copper-Phosphorous Brazing/Welding Rods, 3-Piece

Top 8 Best Products Reviewed

1

The Hobart 770206 Brazing Rod, 1/8-Inch by 18-Inch, is a low-temperature, self-fluxing rod for use on aluminum and magnesium. This Hobart 770206 Brazing Rod is designed to have a melting temperature of 700°F and is great for aluminum as well as magnesium. The rods come in a 7-pack and are 18-1/8″ in length.

Features

  • Length 1/8-Inch, length 17-1/2-Inch
  • Low-temperature, self-fluxing rod for use on aluminum and magnesium
  • 700°F melting temperature
Pros
  • It is more expensive
  • It is a little more difficult to work with in tight areas.
Cons
  • Great for beginners
  • Great for the price
  • Does not require a lot of equipment
  • Easy to use

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2

K-T Industries Aluminum Brazing Rod & Brush Set, 15-Piece is great for welding aluminum and pot metal materials in three easy steps without flux. This set includes 15 rods and brushes, including a brazing rod holder. It’s designed for welding 1/32″ – 3/8″ metals, such as lawn equipment, mowers, boat propellers, and carburetor repairs.

Features

  • Welds aluminum & pot metal in 3 easy steps
  • No flux or fumes & strong corrosion resistance
  • Use with 1/32″ – 3/8″ metals
  • Applications include lawn equipment, mowers,
Pros
  • Economical
  • easy to use
  • fast shipping
  • this is a very good product for the price,
Cons
  • The aluminum electrode isn’t a good conductor.
  • The aluminum electrode doesn’t have good weld penetration.

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3

Use Bernzomatic PC3 Copper-Phosphorous Brazing/Welding Rods for refrigeration, electrical, and plumbing jobs. These copper-phosphorous rods are ideal for joining copper to copper without flux or to join copper to other alloys (brass and bronze). The tensile strength of these 12-inch rods is 40,000 psi.

Features

  • Copper-phosphorous brazing/welding rods
  • Ideal for use in refrigeration, electrical, and plumbing jobs
  • Tensile strength: 40,000 psi
  • Working temp: 1,310
Pros
  • Lightweight
  • No flux
  • Easy to use
  • Can be used in all applications
Cons
  • Copper is soft and easy to dent.
  • Expensive

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4

Blue Demon Triple Play Low Temp Brazing Rods are the perfect way to connect metals. These rods offer a simple-to-use technique that is only possible with a propane torch. They are stronger than aluminum and mild steel and offer excellent corrosion resistance. They come in three different sizes, making them practical for any job you have in mind.

Features

  • One rod, 3 applications. Simple to use with only a propane torch.
  • Approximately 22 sticks per tube
  • Stronger than aluminum, harder than mild steel, excellent corrosion resistance
  • No flux is required.
Pros
  • Easy to use
  • Can be used with a propane torch
  • Welds zinc base metals, Brazed aluminum
  • Stronger than aluminum, harder than mild steel
Cons
  • No flux required
  • No pre-heat is required
5

Forney 48300 Bare Brass Gas Brazing Rod, 3/32-inch-by-18-inch, 10-Rods. Easy flow brazing rod makes it simple to braze aluminum and zinc-based metals with an oxygen acetylene or propane torch set up. This balanced zinc and copper alloy flux is required for use and the melting point is 1620 degrees Fahrenheit.

Features

  • Easy flow brazing rod
  • For aluminum, zinc, and copper
  • Flux is required
  • The melting point is 1620 degrees Fahrenheit
Pros
  • Easy to use
  • Easy to carry
  • Can be used at home or in the repair shop
  • For aluminum and zinc-based metals
Cons
  • It is a little expensive
  • The rods are not very long so you can only braze one part at a time.

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6

For brazing, a bare rod that is not plated or coated with flux is required. These rods are high-strength and made to be used as a filler rods. They are manufactured to resist corrosion. This 1/8″ x 17-1/2″ bronze brazing rod is bare and comes in a quantity of 10.

Features

  • High-Strength
  • Diameter 1/8-Inch
  • Length 17-1/2-Inch
Pros
  • The product is easy to use
  • The product is suitable for all types of metals
  • The product is suitable for all types of a fabrication process
  • The product is easy to install and maintain.
Cons
  • The price is high.
  • The quality of workmanship is not very good.

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7

Forney 42340 Copper Coated Brazing Rods are made from high-strength alloy, so they’re great for gas brazing low carbon and low alloy steel. These rods have a high tensile strength of 45,000 psi, making them perfect for applications that require it. The rods also have a high silicon and manganese content which eliminates the need for flux. Typical applications include low-carbon steel and sheet metal. They melt at a 2,700-degree (1,482 C).

Features

  • The high-strength alloy used for gas brazing low carbon and low alloy steels
  • Used in applications requiring high tensile strength, greater than 45,000 psi
  • High silicon and manganese content eliminates the need
Pros
  • High strength
  • Easy to use
  • Good for gas brazing low carbon and low alloy steels
  • High melting point
Cons
  • Very expensive.
  • They are difficult to cut and shape

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8

Introducing the Forney 48500 Flux Coated Bronze Brazing Rod, 1/8-Inch-by-18-Inch, 10-Rods. This fluxed low-fuming bronze brazing rod is formulated for high tensile strength and ductility. The rod is perfect for use in soldering and brazing applications. The fluxed low-fuming bronze brazing rod is a high-quality, low-fuming bronze brazing rod with flux.

Features

  • The product is 10PK 1/8″x18″ Flux Rod
  • It is manufactured in China
  • Produces a low-fuming flux
  • The brazing rod provides greater tensile strength and ductility
Pros
  • Easy to use
  • Good quality
  • Good price
  • Great customer service
Cons
  • The product is expensive.
  • The product has a low tensile strength and ductility.

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Finding the right type of low-temperature aluminum brazing rod

1. Types of Brazing Materials

Aluminum brazing materials fall into three classes: 1) alloys that melt below 1,100°F (593°C); 2) alloys that melt above 1,100°F but below the melting point of aluminum; and 3) non-aluminum alloys.

2. Heat Sources

When brazing, remember that the temperature of the brazing material is not necessarily the same as the temperature of the heat source. Brazing rods are available in both gas and electric furnaces. Gas furnaces are more economical when using large amounts of brazing material, while electric furnaces provide greater control over heat output (important when doing fine work).

3. Fluxes

Fluxes are used to help clean and prepare surfaces for good brazing joint formation. They also improve wetting action and prevent oxidation on the heated parts during heating (when used with an oxidizing flame). There are three types of fluxes: 1) dry, 2) water-soluble, and 3) acid-activated (self-fluxing). Dry fluxes remove oxides from metal surfaces by chemical action; water-soluble fluxes dissolve oxides by chemical action but also require a small amount of water for wetting action. Self-fluxing fluxes are acidic in nature and dissolve oxides by chemical action.

4 Tips To Help You Find The Right Brazing Rod

1. Get the right diameter.

The diameter of a brazing rod is determined by the size of the joint to be brazed. Most brazing rods come in diameters ranging from 0.010 in (0.25 mm) up to 0.125 in (3.2 mm). Brazing rods with diameters larger than 0.125 in (3.2 mm) are usually used for repair work and are available only in certain “standard” sizes such as 1/16, 3/32, 1/8, and 5/32 in (0.0625, 0.0937, 0.125, and 0.15625 in).

2. Get the right length:

The length of a brazing rod is determined by the distance between the two pieces to be joined; therefore, it must be equal to or longer than this distance so that both pieces will be completely covered by molten metal when the joint is made. Brazing rods are available in a wide range of lengths from 2 in (50 mm) to 12 ft (3.7 m).

3. Get the right filler metal.

The filler metal must be compatible with the base metal and the brazing rod. In general, alloys that melt between 800°F and 1,100°F (427°C and 593°C) are used for joining aluminum to other metals, while alloys that melt below 1,100°F (593°C) are used for joining aluminum to copper or brass. In order to join steel, iron, or other high-carbon alloys to aluminum, use a hardenable filler metal with a composition close to that of the base material being joined.

4. Get the right flux:

The flux must be compatible with both the brazing rod and the filler metal being used; it also must be capable of removing oxides from both the base metal and the filler metal. For joining aluminum to other metals, a rosin-based flux is most commonly used; for joining aluminum to copper or brass, an acid-based flux is recommended. Some types of fluxes must be heated before use. It is also recommended that you apply a protective coating to the parts being joined after the joint has cooled down.

3 Best Low-Temperature Brazing Rods For Aluminum Jobs

1. Micro-Melt 4130 Low-Temperature Aluminum Brazing Rod

This is a self-fluxing, low-temperature aluminum brazing rod designed for use on alloys that melt between 800°F and 900°F (427°C to 482°C). It is commonly used for joining aluminum to stainless steel. The rod is available in a wide range of diameters and lengths and can be used with gas or electric furnaces.

2. Micro-Melt 4140 Low-Temperature Aluminum Brazing RodThis type of low-temperature

aluminum brazing rod is made from an alloy that melts below 1,100°F (593°C). It is used for joining alloys that melt below 1,100°F (593°C) to each other. The rod does not require flux when joining copper or brass, but it does require flux when joining steel or iron. The rod comes in diameters from 0.010 in (0.25 mm) to 0.125 in (3.2 mm).

3. Micro-Melt 4135 Low-Temperature Aluminum Brazing Rod

This type of low-temperature aluminum brazing rod is made from an alloy that melts below 1,100°F (593°C). It is used for joining alloys that melt below 1,100°F (593°C) to each other. The rod does not require flux when joining copper or brass, but it does require flux when joining steel or iron. The rod comes in diameters from 0.010 in (0.25 mm) to 0.125 in (3.2 mm).

Advantages

1. Reduces Oxidation

The first advantage most people think of when it comes to using a temperature brazing rod for aluminum is that it prevents oxidation. When you’re working with aluminum, it’s important to be careful because it oxidizes extremely quickly. If you’re not careful, oxidation will cause your project to look and feel worn out, even though it might only have been there for a short period of time.

2. Less Heat Required

When you use a temperature brazing rod, you don’t need as much heat as you would with other kinds of rods. That being said, when you use a temperature brazing rod, the time that is required to complete the project decreases significantly. This means that if your project requires a lot of work and time investment when you use this kind of brazing rod, the work will go by much faster than if you were using another kind of rod.

3. Less Heat Damage to Surrounding Materials

When you use a temperature brazing rod, it doesn’t burn the surrounding materials. This is a big advantage because when you’re working with materials such as aluminum and other metals, they can easily be damaged if too much heat is applied. When you use a temperature brazing rod, it will help prevent the damage that can be caused by excess heat. The reason for this is that it doesn’t require as much heat to melt the metal in order to create a bond between two pieces of metal. Without having to use so much heat, there is less of a chance of accidentally damaging any surrounding material or parts of your project.

4. Can Be Used With Many Different Metals

A temperature brazing rod can be used with many different kinds of metals because it doesn’t require that much heat in order to melt the metal. If you’re working on a project that requires the use of a lot of different kinds of metals, like aluminum and steel for example, then this is definitely the kind of brazing rod you want to use for your project. Not only will it help keep oxidation from occurring, but it will also help you complete your project faster than if you were using another kind of brazing rod.

Wrapping Up

There are a lot of different things to consider when buying a brazing rod for your low-temperature aluminum project. Not all rods are the same, and not all of them are created equally. It’s important to do your research, make sure you’re buying a high-quality material that is going to last, and do the job right.

Felix Hiett
Felix Hietthttps://dailywelding.com
Felix Hiett is a welding expert blogger who writes about welding and other related topics. He is also an experienced welder and has worked on a variety of projects.